By Freddie Heaney:
The sound of the dyno approaching 8,000rpm was almost ear splitting. It was the first Friday of June and sitting in an open wooden-framed space at Charlie Pepper’s engine shop in Auburn, near Atlanta, Greg Brown’s innovative Hemi heads on a Man O’ War 427ci small-block Ford peaked at 928hp at 7,700rpm and generated a maximum torque figure of 674.0lb ft at 6,000rpm.
Watch the video.
When first tested in mild street form with around 9.5:1 compression ratio the combination yielded 602hp. Quite the accomplishment for unique and previously untested cylinder head designs. But it was not the main event nor might this be.
Now, around six months later and using ported heads and intake manifold, higher compression ratio and bigger carburetor, but still employing the same stock-size valves (2.200-inch intake and 1.650-inch exhaust) the engine began the afternoon tests by generating peak power figures in the 850hp range. But with incremental timing and carburetion adjustments it eventually made its way up to a mighty 928 horsepower.
Greg Brown making final adjustments before dyno pull.
Inevitable, I asked? “No, not at all, replied Brown. “Though we increased the flow in the ports from 382cfm / 260cfm to 435cfm / 290 (inlet and exhaust respectively), I would have been happy with peak horsepower numbers of around 850. Remember, ninety percent of all high performance wedge-style cylinder heads rarely exceed 800hp.”
Of even greater significance, perhaps the 1250cfm Dominator-style carburetor had proved to be too small during the tests and will be replaced by another that’s capable of generating air flow of around 1450cfm.
Was the 1250 carb an ill-advised choice perhaps? “No,” said Brown, “this is unchartered territory; it’s an entirely new cylinder head design and we just didn’t know where its limits would be.”
When dyno runs recorded an overly rich condition, the 125 main jets were replaced with smaller 118s. Then Brown consulted with carburetor specialist Dale Cubic. To Cubic’s mind the situation sounded counter intuitive. Why would a 427ci engine generating over 900hp with this carburetor require such a small jet? The engine was producing impressive power and drawing vigorously on the carburetor while consuming less fuel than anticipated.
Chris Smith, Brown’s long-time friend and head engine builder at Elan Motorsports–the notable Le Mans racing operation, calculated the engine’s volumetric efficiency as 18 percent higher than normal—“the engine thinks it’s 18 percent bigger than it is,” said Smith. In addition to the air restriction issues, the outer ports of the tested intake manifold were longer than optimum.
Tony Bischoff of Bischoff Engine Services, the multi-time winner of the Engine Masters Challenge, told Brown that switching his existing competition intake to a CHI model would likely generate an additional 30 to 40hp. So, it’s hardly an exaggeration to assume there’s plenty more in store for the Hammerhead Hemi.
Also, the installation of twin carburetors would have generated further power increases. Moreover, for the next test, valve sizes will increase to 2.300in and 1.700in (intake and exhaust respectively) which, in turn, will increase the flow rates to 471cfm / 320cfm.
By any measure, this Hemi surprised all associated with it, not least by the fact that it achieved its exceptional power output using a mere 29 degrees of ignition timing—the mark of an efficient combustion chamber. Looking farther ahead, it now appears that the genius of the design may extend itself to GM use but, rightly, prudence doesn’t allow a shift in resources just yet. An already impressive technical achievement, the promise of more to come is intriguing.
Testing in naturally aspirated form
Never the most urgent voice for a power adder, Kaase, for whom Greg Brown worked for 12 years, enjoyed the challenge of finding new and ingenious ways of cajoling more air into the naturally aspirated cylinder. So, too, it became part of young Brown’s education while determining the merits of a new cylinder head not to add a supercharger or turbocharger or to add nitrous, but instead test its merits in naturally aspirated condition first.
On the last dyno pull of that afternoon, the twelfth in succession, Charlie Pepper leaned over to young Brown and murmured “Are you sure that’s only 427 cubic inches?” An admirable comment I’d say—for at the end of that hot afternoon those result sheets surely represented the emblem of progress!
Sources
Hammerhead Performance Engines
Snellville, Georgia 30039
(678) 570-0874
HammerheadPerformanceEngines.com
World Products
Louisville, Kentucky 40258
(800) 588-9608
PBM-Erson.com
Exhaust header flanges in mild steel and stainless steel accommodate popular tube sizes typically 1-7/8in to 2-1/4in
Dale Cubic’s carburetor company, CFM, prepared this 4500-style 1250cfm unit. The brass air bleeds placed on each side of the vent tubes provide air flow adjustment for this three-circuit carburetor. The outer bleeds control the air feed to the idle circuits and the inner bleeds (next to the vent tubes) control the high-speed circuits. Those positioned between them control the intermediate circuits
When Tony Bischoff mentioned that a port-matched CHI intake manifold would probably increase engine output by as much as 30 to 40hp, it became important to find one. The straight shot: Intake manifolds with line-of-sight from entry to exit are the most desirable for best power production, and this one is ready for use in future tests.
Combating thermal variations in the combustion chamber: The CHE Precision coppery colored exhaust seats are designed to resist extreme exhaust temperatures. The benefit of the CA-18 intake seats is their capacity to withstand constant heating and cooling combustion temperatures
HPE’s competition intake ports are increased in size to 2.400in x 1.450in compared with the street-style ports of 2.300in x 1.400in
Both exhaust and intake ports, as shown here, are unrestricted. A straight shot toward the valve is usually the mark of supremacy
It’s likely that if the bottom of the D-shape ports were opened, gas flow would remain unaffected because the flow of gases is much more active around the roof of the port than the floor. However, because of the D-shaped port’s smaller volume, its velocity increases
For this June 2017 dyno test, both intake and exhaust valves as well as spring retainers were produced from titanium. The valve springs employed were supplied by renowned spring maker PSI.
Would like to see a similar engine in dragster running with those big block GM team bailout guys.
Greg you should be very proud of this accomplishment. I am proud of you because you worked hard and are a decent guy. Looking forward to doing business with you.
Wonder how one of those rare in-line Autolite carbs would work on your project. They ran 1250 to 1450cfm, but you would have to compromise manifold.
Hi Clarence. I believe one of those carbs would work great. One of the last engines I built for Kaase was a 528″ Ford ProStock type engine we did for a pulling truck customer. We fabricated our own inline 4 barrel from two purpose built two barrels. That engine would go to 10,000 RPM and made 1350 HP. A tunnel ram or sheet metal intake would be the intake of choice for that design of carb.
I need a small-block generating around 800 to 900hp for dirt drags. 912 2⁴ 0202
John,
I wrote to Greg urging a response to your note but none came. Sorry.
I have a ’64 Falcon that I purchased about 18 months ago that I wanted to turn into a 275 tire car that would be mostly strip/some street. About a year ago I purchased a Ford Motorsports 427 aluminum short block and have since been researching heads for it. I was considering Kaase P38’s until I came across these articles last year and have been following your progress. It is certainly impressive. Are you willing to give out the compression ratio and cam specs on the latest 928 hp test run. I will be contacting you.
Hi Mike. The 427, in race form, had 14.8:1 compression and a 281/297 @ .050″ camshaft. I will be back on the dyno again in 3 weeks or so with a few more changes. Bigger carb, better intake manifold, dry sump oil system, more vacuum, and some header work are the big changes. I expect 1000 HP this time around. I kept the same cubic inch, camshaft, and compression. Keep checking in to the FB Page and my website for the results. Thanks, Greg
Mother of God…wow…what would it cost for something of this caliber?
This engine would cost in the $18-20,000 range. The engine actually made 966/675 with a couple other changes before some dyno issues shortened out day. With some finer tuning and may be a touch more compression and camshaft change, I believe 1000 hp would be attainable, even at 427cid
What do those heads cost complete with valvetrain and fully CNC-machined?
Hi. I believe I spoke with you on the phone yesterday, but for others following, I have all of my pricing on my website http://www.hammerheadperformanceengines.com. Basically, the head kits start at $6295 for hydraulic roller and $6595 for solid roller. This kit consists of complete heads, Jesel valve train, cast aluminum valve covers, valve cover gaskets, and a lifter valley cover plate. CNC port work is $1200. There are a bunch of possible upgrades, including copper seats, titanium valves, and sheet metal valve covers to name a few. I offer these heads solid, with NO water jackets, for alcohol applications as well. Thank you, Greg
Do you offer a piston for these heads and, if so, cost please?
Basically, cost-competitive with C-400 heads; same general output-level at the crank?
Have you used these heads on a turbocharged SBF 427 stroker engine and, if so, was the combustion chamber increased in size to lower the compression ratio? Also, do you have any dyno testing with the turbocharged 427 SBF using your heads?
George,
For some reason we seemed to have lost contact with Greg Brown. Could you try to locate him directly at (678) 570-0874?
29 June 2020: Greg has been in touch today and all seems well.
Can I get about 650/700hp in mild form for the street? What cam specs would you use for this?
Hi Darrell,
My standard 427cid, 10.5:1 pump gas, hydraulic roller engines with a 4150 carb and 242/248 camshaft will make around 640hp and close to 600ft/lbs torque. A little more compression and camshaft would increase it by approximately 20-30hp.
Hey Greg,
This is just a quick note from Mike Terrell in Kentucky to let you know that the monster small-block in our 1964 Fairlane sounds wonderful. Though we haven’t driven the car yet, we are very happy with the 427w project so far. We still have a couple of minor loose ends to fix. Yet, the reaction from my wife Andrea’s Facebook page has been super. We are planning on showing the car at the Kentucky State Fairgrounds “Bluegrass World of Wheels” in January 2022, so I would imagine you’ll be getting a few more customers headed your way.
Thanks again for all your help and God bless.
Mike and Andrea Terrell